Transmission Control Unit (TCU)

TRUCK AND BUS

Transmission Control Unit (TCU)

Modern automatic transmissions may be contributing to comfort, but they can also cause all kinds of unfamiliar (expensive) failures. TCU-complaints are mostly mechanical or electrical in nature.

Our professionals are able to supply remanufacturing solutions for both mechanic (hydraulic / pneumatic) and electronic components of the TCU. We can offer tailored trajectories that comply with all modern Tier 1 standards. TCUs need advanced test platforms and require building customised test equipment. Our simulation test platforms for the electronic transmission control units are directly available. We’ve got both the knowledge and the experience to develop new solutions within limited time, when needed.

Transmission Control Unit (TCU)

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Highly automated methods are used in order to achieve a low cost high quality remanufacturing process:

Components are disassembled by using advanced automatic tools
Repetitive movements are carried out by robot arms
The cleaning procedure can be performed with automated wet blasting, automated dry ice blasting or even robotised ultrasonic cleaning
The component can be opened by CNC, its casting compound can be chemically or mechanically removed and (parts of) the housing can be renewed
All components and parts are transported by Automatic Guided Vehicles (AGVs)
More complex and specialist operations require our ultrasonic wire bonding machines, BGA placement equipment, various test and simulation platforms and fully automated glue dispensing robots

Our methods have been developed with a clear goal in mind: to achieve the highest possible efficiency. This results in a short turnaround time with a high reliability.

The entire process is carried out according to ISO9001 and ISO14001 in an ESD protected environment (IATF16949 to be expected).

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