E-BIKE

Motor / Drive Unit

The electric motor assembly on an e-bike has a lot to endure, thus making it susceptible to defects. The mechatronic component has to deal with high wear, a harsh environment and ever changing operating conditions. Dynamic driving modes demand the electric motor to adapt, which causes ever-changing torque rates. So, unless really high production standards are used, there is a high risk that the electric motor will fail eventually.

With extensive experience from the automotive sector, our experts know the key features of rebuilding an electric motor assembly. New technology that’s introduced on e-bike motors haven’t made remanufacturing much more complicated, since automotive electric motors already use comparable techniques. Therefore, we can use the same professional solutions, meeting all OEM and Tier 1 demands.

Motor / Drive Unit

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Highly automated methods are used in order to achieve a low cost high quality remanufacturing process:

  • Components are disassembled by using advanced automatic tools
  • Repetitive movements are carried out by robot arms
  • The cleaning procedure can be performed with automated wet blasting, automated dry ice blasting or even robotised ultrasonic cleaning
  • The component can be opened by CNC, its casting compound can be chemically or mechanically removed and (parts of) the housing can be renewed
  • All components and parts are transported by Automatic Guided Vehicles (AGVs)
  • More complex and specialist operations require our ultrasonic wire bonding machines, BGA placement equipment, various test and simulation platforms and fully automated glue dispensing robots

Our methods have been developed with a clear goal in mind: to achieve the highest possible efficiency. This results in a short turnaround time with a high reliability.

The entire process is carried out according to ISO9001 and ISO14001 in an ESD protected environment (IATF16949 to be expected).

contract remanufacturer of

mobility components

ISO9001 & ISO14001 (in progress)

Quality management system (ISO9001) and environmental management…

High quality

Certified ISO9001 and IATF16949 (in progress)

Environmental friendly

Committed to the 10 United nations global compact principles

Transparent in price and process

Customised transparent remanufacturing solutions with clear price…

Let us help you to find a solution that meets your needs

Contact us for a non-binding open calculation quote and find out which custom solution we can offer you.

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