E-BIKE

Battery Pack

The development of battery technology has gained great momentum in recent years. The rise of electric vehicles and the ever-ongoing innovation in the mobile phone business pushes technology to new limits. Even the batteries from e-bikes benefit from this progression. Once starting with NiCd and NiMH, Li-ion now turns out to be the new standard. By using the popular 18650 cells from respectable companies like LG, Panasonic, Samsung and Sony, charge cycle counts of over 500 times are possible.

However, an e-bike battery pack has to function in harsh conditions, making the total lifespan relatively short and the failure rate inordinately high. Low operating temperatures, vibrations and moist all contribute in failures. Due to the fact that opening these faulty batteries could be dangerous (short circuit, fire), the e-bike industry isn’t used to remanufacturing yet. But with the right amount of knowledge, e-bike batteries are the perfect components for giving it a second life, since new e-bike batteries still sell at high prices. We are able to offer high value solutions that will exceed OEM specifications.

In their research, our professionals have also taken the extra step to examine possible future battery solutions like the new LiFePO4 cells. In terms of durability and fire risks, this battery really takes the e-bike to a new level. In the near future it may even be used to upgrade current failing batteries. Experimenting on this level shows our serious attitude towards battery technology.

Battery Pack

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Highly automated methods are used in order to achieve a low cost high quality remanufacturing process:

  • Components are disassembled by using advanced automatic tools
  • Repetitive movements are carried out by robot arms
  • The cleaning procedure can be performed with automated wet blasting, automated dry ice blasting or even robotised ultrasonic cleaning
  • The component can be opened by CNC, its casting compound can be chemically or mechanically removed and (parts of) the housing can be renewed
  • All components and parts are transported by Automatic Guided Vehicles (AGVs)
  • More complex and specialist operations require our ultrasonic wire bonding machines, BGA placement equipment, various test and simulation platforms and fully automated glue dispensing robots

Our methods have been developed with a clear goal in mind: to achieve the highest possible efficiency. This results in a short turnaround time with a high reliability.

The entire process is carried out according to ISO9001 and ISO14001 in an ESD protected environment (IATF16949 to be expected).

contract remanufacturer of

mobility components

ISO9001 & ISO14001 (in progress)

Quality management system (ISO9001) and environmental management…

High quality

Certified ISO9001 and IATF16949 (in progress)

Environmental friendly

Committed to the 10 United nations global compact principles

Transparent in price and process

Customised transparent remanufacturing solutions with clear price…

Let us help you to find a solution that meets your needs

Contact us for a non-binding open calculation quote and find out which custom solution we can offer you.

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