CAR

Turbo Actuator

Advanced exhaust gas management: every modern car with a turbocharger needs it. The electronic turbo actuator plays a key role in both performance optimisation and exhaust gas reduction. It manages the exhaust gas flow within the turbo compressor with high precision. But, in order to fulfil its task, the electronic turbo actuator is placed on a rather hazardous position.

The electronic turbo actuator operates in probably the most hostile environment an electronic component can be: directly next to the turbo compressor. The extreme temperatures and vibrations from the turbo compressor not only affect the electronics within the turbo actuator, but the mechanics also suffer in these harsh circumstances.

Alec GmbH has thoroughly analysed the consequences of this situation. The entire remanufacturing process of the electronic turbo actuator is therefore focused on improving the reliability and coping with heat and vibration. Nowadays, customers from over 20 different countries make use of this innovative product.

Turbo Actuator

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Highly automated methods are used in order to achieve a low cost high quality remanufacturing process:

  • Components are disassembled by using advanced automatic tools
  • Repetitive movements are carried out by robot arms
  • The cleaning procedure can be performed with automated wet blasting, automated dry ice blasting or even robotised ultrasonic cleaning
  • The component can be opened by CNC, its casting compound can be chemically or mechanically removed and (parts of) the housing can be renewed
  • All components and parts are transported by Automatic Guided Vehicles (AGVs)
  • More complex and specialist operations require our ultrasonic wire bonding machines, BGA placement equipment, various test and simulation platforms and fully automated glue dispensing robots

Our methods have been developed with a clear goal in mind: to achieve the highest possible efficiency. This results in a short turnaround time with a high reliability.

The entire process is carried out according to ISO9001 and ISO14001 in an ESD protected environment (IATF16949 to be expected).

contract remanufacturer of

mobility components

ISO9001 & ISO14001 (in progress)

Quality management system (ISO9001) and environmental management…

High quality

Certified ISO9001 and IATF16949 (in progress)

Environmental friendly

Committed to the 10 United nations global compact principles

Transparent in price and process

Customised transparent remanufacturing solutions with clear price…

Let us help you to find a solution that meets your needs

Contact us for a non-binding open calculation quote and find out which custom solution we can offer you.

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